Photography By Stephen Hepworth Main Illustrations By Ian Hall

RIGHT: Art Deco styling influenced the design of this desk and chair

RIGHT: Art Deco styling influenced the design of this desk and chair

• ANDREW LAWTON, a member of the Society of Designer Craftsmen, has been making furniture full time since 1980. He rescued Goatscliffe Workshops -run by pioneer craftsman Ben Coopland from the 1920s to the 1960s in Grindleford, Derbyshire -from near dereliction. Lawton's 1991 Spiral Table in English walnut inlaid with sycamore received a Guild Mark from the Worshipful Company of Furniture Makers.

Andrew Lawton makes a chevron desk and chair

THIS DESK AND CHAIR are almost identical repeats of pieces which I produced in 1992-3 as speculative exhibition pieces. The originals were in ripple sycamore (Acer pseudoplatanus)', the sequels in wych elm (Ulmas glabra).

The design came about after much sketching and doodling, in an attempt to create pieces that were both practical and attractive. I am an admirer of Art Deco furniture and architecture but, temperamentally, I feel most at home with the restrained wholesomeness of Arts and Crafts work. These influences, coupled with the known rigid properties inherent in corrugated structures, put me on the road.

Essentially, any writing surface which quivers or vibrates in use, no matter how beautiful, is a failure as a design - although, if that turned out to be the case, you could always relaunch it as a hall table and side-step the problem!

What finally clinched the design was the acquisition of some spectacular solid ripple sycamore which somehow had slipped through the net and escaped being sliced into veneers. I hoped that the ripple of the grain, at right angles to the shaping of the desk sides, would look good.

Second desk

The second desk and chair were commissioned by a client who already had a small table of mine in wych elm, and wanted the new pieces to match. Other designer craftsmen have said that they don't like repeating a design because subsequent versions lack the creative excitement of the first - repeats becoming lifeless copies of the original. There is much truth in this. You can become totally wrapped up in a new piece, and get a real buzz if it all comes off - whereas a repeated design can sometimes feel a bit of an anti-climax. On the other hand, from a practical standpoint, repeats offer the near certainty, although you can never be entirely sure with wood, that all the constructional headaches have been sorted out, and, vital for the professional maker, the job will be profitable.

The desk

After a good period of secondary seasoning all the components for the desk are machined to size, allowing for a final hand-planing. The ends are made first, using a tilt arbor table saw to form the angled joints, followed by assembly of the top. Ply tongues are inserted between the edges to add strength, and help line everything up. Regular readers will know that I prefer loose tongues to biscuits, but now that at least one firm makes beech ply biscuits, I have overcome my prejudice and will be getting a biscuit jointer myself before long!

far left: Assembled chair back showing mortice and housing for laminated arm left: Spreading Cascamite on the pre-bent laminates far left: Assembled chair back showing mortice and housing for laminated arm left: Spreading Cascamite on the pre-bent laminates

"We considered the resulting arms to be highly successful and immensely strong"

Variation on a theme

Once they had been cleaned up, the ends and top are marked out for the front and back drawer rail mortices, the four sets of double tenons, and the housings in the apexes of the inner faces which accommodate the drawer runners. The rails are similarly marked out. All this is done with a sharp marking knife and gauges for accuracy. The parallelogram-shaped mortice and tenons are a variation of a classic Arts and Crafts jointing method. I wouldn't have the temerity to claim that I'm the first to have done them like this, but I've never seen any made quite in this way. They are a little more difficult to cut than the usual through tenon and require some patient work with razor sharp chisels to make a neat job.

Once this stage is reached the top is offered up to the ends, and the chevron-shaped housings marked directly from one to the other. These are then routed out and cleaned up with a chisel.

The drawer rails, runners, and dust panels are straightforward, with due allowance made for movement across the grain. I am always banging on about this, but it is surprising how even professional makers sometimes fail to take this into account when designing in solid timber. The drawer divisions are stub tenoned into the rails and top. I felt that taking them through would be overdoing it, and might detract from the overall appearance of the desk.

Gluing-up

The whole drawer runner and rail assembly and ends are glued-up with the aid of softwood blocks temporarily glued on, and left to set after numerous checks to ensure all is square and true.

Next, the three back panels are made, and all internal surfaces which can't be reached once the top is in place are waxed and buffed up. The top is glued on and the black walnut wedges driven home - but not before you've made sure that the back panels are in their grooves. Having once glued-up a carcass and forgotten to insert the panels I always do a double check! Many makers glue-up at the end of the working day so that the glue can cure overnight and the piece be ready to work on in the morning; but there is a lot to be said for carrying out this rather vital operation earlier in the day when you are more fresh and alert!

Drawers

The drawers are made in the conventional way, dovetailed back and front, with oak (Quercus spp) sides and backs, and cedar of Lebanon (Cedrus libani) bottoms. Shaped pulls of walnut (Juglans regia) are fixed to the drawer fronts with stub mortice and tenons.

The chair

The design of the accompanying chair obviously had to match that of the desk, or at least be stylistically

"What finally clinched it was the acquisition of some spectacular solid ripple sycamore which somehow had slipped through the net and escaped being sliced into veneers"

similar. I aimed to do this by giving the chair back the same chevron shaping as the desk ends. The inner face of the back gently curves to provide a comfortable support for the occupant's spine. As a contrast to the crisp angles of the desk, the arms are shaped to spring from the back to the front legs in sweeping arcs.

Each arm is built up from 2.5mm (% in) thick laminates, cut on the bandsaw, assembled in a jig consisting of male and female formers with cut-outs to accept G clamps. Made of MDF, the jig was devised with the help of Mark Applegate who was sharing my workshop at the time, and drew on the expertise he had gained during his course at Hooke Park. Partly to reduce the stress on the glue lines, but as much as anything to ease assembly, the laminates are pre-steam bent to roughly the final curvature. We considered the resulting arms to be highly successful and immensely strong.

below: Tenon and housing joint from arm into the back of the chair below: Tenon and housing joint from arm into the back of the chair

above: arm Learning from the past gluing-up in jig When I started out, I took on repair work as well as making new, out of economic necessity and a naive belief that the people whose old furniture I patched up would also commission me to make new pieces, which rarely happened. I didn't enjoy this work since I had neither been trained in restoration techniques nor have the temperament for it, but at least I learned first hand how and why oid furniture fails, and try to minimise future problems in my own work. Thus the arms of these two desk chairs are joined to their backs with a substantial tenon and housed in at the same time, see photographs, with the aim that any outward pressure from the sitter's arms actually tightens the joint

"Having once glued-up a carcass and forgotten to insert the panels I always do a double check!"

rather than forcing it apart, in a similar way to opening a drawer which, in theory at least, tightens the dovetails.

Continuing the theme of sound construction, the front legs are dovetailed to the arms, orientated so that they won't pull apart with repeated lifting of the chair by its arms.

The front seat rail is single tenoned to the legs. In turn, two rails which support the seat are doubled tenoned and wedged into it - these are then through tenoned into the back.

The seat itself is simply a shaped ply base, beautifully upholstered by Michael Davies of my nearby Derbyshire village of Foolow.

"The inner face of the back gently curves to provide a comfortable support for the occupant's spine"

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