Referring to the anatomy illustration of the pigeonhole unit (page 108), outline the shape of the arches on a piece of %-inch plywood, cut it out, and smooth the edges to fashion a template that you will use to make a routing jig (step 2). Before assembling the jig, use the template to outline six copies of the shape on your arch stock. Cut out the arches to within H inch of your cutting lines using the band saw. To keep the blade from binding in the kerfs, make a series of release cuts through the waste, stopping % inch from the lines. Then saw along the waste side of the lines, feeding the work-piece with both hands (right). Make sure that neither hand is in line with the blade.
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Wood finishing can be tricky and after spending hours on building your project you want to be sure that you get the best outcome possible. In The Complete Guide To Wood Finishing you will learn how to get beautiful, professional results no matter what your project is, even if you have never tried your hand at wood finishing before. You will learn about every step in the wood finishing process from a professional wood finisher with years of experience.