Gluing the posts to the end boards

Set the end boards with their respective end rails and posts on a work surface, and test-fit the mortise-and-tenon joints between them. Use a chisel to pare away wood from any ill-fitting joints. Apply glue to the contacting surfaces of the posts and end boards and rails, and use a non-marring dead-blow hammer to tap the joints together, if necessary. Secure the pieces with four long pipe clamps or eight shorter bar clamps used in pairs, as shown at left. Position two clamps across the end board so the handle-end jaws rest against opposite posts and the tail stops of the clamps overlap. Protect the posts with wood pads cut as long and wide as the pommel sections; use plywood pads to protect the faces of the end boards and rails. Tighten one of the clamps until the tail stops make contact. Repeat with two more clamps across the end rail and partially tighten all four clamps, then turn the assembly over and install the remaining four clamps. Tighten all the clamps (left) until a thin glue bead squeezes out of the joints.

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Wood Working for Amateur Craftsman

Wood Working for Amateur Craftsman

THIS book is one of the series of Handbooks on industrial subjects being published by the Popular Mechanics Company. Like Popular Mechanics Magazine, and like the other books in this series, it is written so you can understand it. The purpose of Popular Mechanics Handbooks is to supply a growing demand for high-class, up-to-date and accurate text-books, suitable for home study as well as for class use, on all mechanical subjects. The textand illustrations, in each instance, have been prepared expressly for this series by well known experts, and revised by the editor of Popular Mechanics.

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